Ceramic Silicone Rubber Wire and Ceramic Insulated Cable Manufacturer in India

Introduction

Ceramic silicone rubber wire and ceramic insulated cable are specialized electrical wires that are designed to operate in extreme environments. These cables are fire resistant and are often used in fire alarm systems as well as  Ceramic silicone rubber wire is made by coating silicone rubber insulation over a ceramic fibre core, making it suitable for high-temperature applications. Ceramic insulated cable, on the other hand, has a ceramic insulation layer over its conductor, providing excellent electrical insulation properties. These wires and cables are commonly used in applications that require high resistance to heat, chemicals, and electrical insulation. They have gained popularity in industries such as aerospace, automotive, electronics, and power generation due to their durability and flexibility, making them ideal for use in challenging conditions.

Ceramic silicone rubber wire and ceramic insulated cable industry in India

ceramic silicon wires

The ceramic silicone rubber wire and ceramic insulated cable industry in India have been growing rapidly in recent years, driven by the increasing demand for high-quality and reliable electrical components. India has a large pool of talented and skilled engineers, advanced manufacturing technology, and a favourable business environment, making it an ideal location for the production of these products. Indian manufacturers offer a wide range of ceramic silicone rubber wire and ceramic insulated cable products, catering to the needs of different industries. The industry has also seen a rise in foreign investment, leading to the introduction of new and innovative products, further boosting the growth of the sector.

 Advantages of ceramic silicone rubber wire and ceramic insulated cable

  • High-temperature resistance

Ceramic silicone rubber wire and ceramic insulated cable are known for their high-temperature resistance, making them ideal for use in applications that require electrical components to operate in extreme heat. The ceramic fibre core in ceramic silicone rubber wire and the ceramic insulation layer in the ceramic insulated cable is able to withstand high temperatures without losing their electrical insulation properties or degrading. This makes them ideal for use in applications such as furnace wiring, high-temperature ovens, and electrical equipment in power plants.

 The high-temperature resistance of ceramic silicone rubber wire and ceramic insulated cable also makes them ideal for use in aerospace and automotive applications where they are subjected to high temperatures during flight or operation. This ensures the safety and reliability of these components, even in challenging conditions.

  •  Excellent electrical insulation

Ceramic silicone rubber wire and ceramic insulated cable are known for their excellent electrical insulation properties, making them ideal for use in electrical applications. The ceramic insulation layer in ceramic insulated cable and the silicone rubber coating in ceramic silicone rubber wire provide a strong barrier between the conductor and the environment, preventing electrical energy from escaping and protecting against electrical shock.

 The excellent electrical insulation properties of ceramic silicone rubber wire and ceramic insulated cable also ensure that these components remain safe and reliable even in harsh environments, making them ideal for use in industrial, commercial, and residential electrical systems. These components also have low capacitance and inductance, making them suitable for use in high-frequency applications.

  •  Chemical Resistance

Ceramic silicone rubber wire and ceramic insulated cable are known for their chemical resistance, making them ideal for use in harsh and corrosive environments. The ceramic and silicone materials used in these components are highly resistant to chemical attacks, ensuring their performance and longevity in even the harshest conditions.

 This chemical resistance makes ceramic silicone rubber wire and ceramic insulated cable ideal for use in applications such as chemical processing, pharmaceuticals, and petrochemical industries, where exposure to corrosive chemicals is common. These components are also suitable for use in marine environments, where they are exposed to saltwater and other corrosive substances.

  •  Durability and Flexibility

Ceramic silicone rubber wire and ceramic insulated cable are known for their durability and flexibility, making them ideal for use in demanding applications. The ceramic and silicone materials used in these components are highly durable and flexible, ensuring their performance and longevity even in challenging conditions.

ceramic silicon rubber wire

 The durability of ceramic silicone rubber wire and ceramic insulated cable makes them ideal for use in applications where they are subjected to mechanical stress and abrasion, such as in aerospace and automotive applications. The flexibility of these components also makes them ideal for use in applications where they need to bend and flex, such as in robotics and automated machinery.

 

Types of Ceramic Materials

  • Oxides: Engineers commonly use zirconia (ZrO2) and aluminum oxide (Al2O3) as oxide ceramics.
  • Nitrides: Among the engineering ceramics in the Nitride category, Aluminium nitride (AlN) and Silicon nitride (Si3N4) stand out.
  • Carbides: After diamond and cubic boron, boron carbide (B4C) is one of the hardest industrial materials!
  • Nitride is used for components that require very high wear resistance. There is a wide range of applications for silicon carbide (SiC). It is used for high thermal conductivity, corrosion resistance, and hardness.
  • In ceramic-based composites, the matrix materials are GRP (glass-reinforced plastic) and Aluminium/Alumina (Al/Al 2O3).

 Multicore Ceramic Wire

  • Conductors: Tinned Copper, Copper
  • Insulation: Silicone and silicone jacket
  • Jacket: Silicon braid with a high-temperature finish

 Specification Sheet of Ceramic Cables

Reinforcement

Weave

Temp. Resistance   (C degree)

Wall (Thickness mm)

Inner Dia.(m)

Glass filament

Plain

650

1.5up to 5

10 and 150

Glass filament + s.s.wire

Plain

1000

1.5up to 5

10 and 150

 

Ceramic coated wires application

  • Low density

  • Electrical insulation

  • Thermal insulation

  • Corrosion resistance

  • Furnace screens and gaskets

  • Insulate wires and cables

  • Direct flame protection

  • High temperature, harsh environment

  • Space re-entry protection

 Types of Ceramic Braided Cables

  • Ceramic cables
  • Ceramic insulated cables
  • Ceramic Braided cables
  • Ceramic wire
  • Ceramic-coated wire
  • High-temperature ceramic wire
  • Ceramic electrical wire
  • Ceramic yarn-insulated high-temperature cables
  • High-Temperature Ceramic Fibre Thermocouple Wire
  • Ceramic wire connector
  • Ceramic Fibre insulated cables

 Ceramic Silicone Rubber Wire and Ceramic Insulated Cable Manufacturer in India

VALUECON Specializes in the manufacturing of specialized high-temperature and thermocouple cables. we produce an array of specialized cables with a variety of insulation materials such as CERAMIC, SILICON, PFA, FPA, FEP, ETFE, PTFE, TEFLON, GLASS FIBER and more, offering a reliable solution for the specific need of the extreme application.

To know more about how we can cater for your need, contact us today, and our sales engineer will guide you through.

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